Automatic winding machine effectively improves work efficiency! The improvement of automatic processing ability of winding machine is known to all users. Various high-end sensors, high-precision transmission components, servo systems and other precision components are constantly applied to the control of winding machines.

Numerical control winding machine control system is the most widely used field at present. It has the function of automatic wire arrangement, which can be seen in the winding process of various coils. The system integrates the functions commonly used in winding process. The control circuit integrates the control and signal input of the equipment, and the application of the system can also be configured with random difference. The wire guide wheel is a mechanism that directly contacts the enameled wire in the winding machine structure. The pulley structure of different types of wires is different. The commonly used winding technologies are flat wire, single round wire and multi-round wire, etc. Below we will introduce the application of wire wheels configured by these three winding technologies.

The groove shape of the flat wire wheel is mainly rectangular or rectangular, and the width and thickness of the guide wheel are larger than those of the conventional wire wheel. Because the winding cross section of flat wire is mainly rectangular, the gap between slots can be adjusted according to different wire diameters. When winding a single round wire, a V-shaped guide wheel is generally used, and the wire can be effectively guided in the V-shaped groove. The standard configuration of many automatic winding machines is generally V-shaped guide wheel, and the winding of multi-strand round wire needs one enameled wire, so its configuration is special and needs U-shaped guide wheel.

Different winding machines have different winding processes, and so does the reel. Different types of wire wheels have certain differences in materials. Metal, nylon, copper and aluminum alloy materials are commonly used in winding reels, and some special winding reels are also special.

Function of the controller of the core component of the winding machine.

Controller is the core part of winding machine and plays an important role. At the same time, the performance of this component also determines the working performance of the winding machine. The controller is the brain of the winding machine, which is responsible for controlling the power supply, cable arrangement, etc. The controller is responsible for the overall operation control of the winding machine and the power supply of some components. If disturbed by unstable power grid, it is easy to appear black screen, out-of-control components, crash and other phenomena. Therefore, our workshop should provide special power supply and other measures to ensure the power supply of the winding machine and make the winding machine run better. The normal operation of the winding machine needs the support of many factors, among which the power supply is a very important part.

As we all know, winding machine is a kind of precision equipment, which is widely used in transformer manufacturers. There are strict requirements on production environment and processing technology. The operation of a winding mentioned above has a great influence on the power of the motor. At present, there are two commonly used winding machine controllers. One is to integrate the general controller provided by the supplier, and the other is the controller developed by the manufacturer. The common faults of the controller are the high-voltage control part and buttons. These problems cannot be solved by users themselves, and manufacturers need to be notified for maintenance. Faults of frequency converters are also common, which can be judged by viewing the display interface of frequency converters. Users with motor faults should pay attention to whether the motor has abnormal noise and the temperature rise is normal during use, and stop the overload operation of the equipment during use. Brake is a wearing part, which should be adjusted in time after the winding machine is used for a period of time, and replaced if necessary.

Faults caused by improper setting of electrical control system.

Improper system setting is a soft fault. The winder has a complex control system and control program. Improper setting can also lead to failure. Users should understand the main points in the instruction before using the winding machine. Common improper settings include winding direction error, winding width exceeding equipment plan, mismatch between winding diameter and winding speed, stepping unit error, etc. At present, many manufacturers provide operation training, and users should send special personnel to learn, thus avoiding the problem that winding machines are not set after changing winding technology.